● Modular integration of workstations, linear layout (two lines and symmetry), manual maintenance channels are arranged between the host and the feeding equipment;
● Mylar and aluminum shell can be manually loaded without stopping, without affecting production efficiency;
● The pressure, temperature and time of the hot-melt part can be adjusted, and can be monitored in real time, and an alarm can be issued if the specifications are exceeded;
● Equipped with CCD full inspection welding area inspection, coating margin inspection, defect inspection, blue glue inspection and other items;
● The whole process of the pressure into the shell is monitored, and the products with pressure exceeding the limit are automatically discharged to the NG position;
● Core closing process: feeding by the cell reclaiming and handling manipulator, cell positioning, flipping and closing, inner and outer shaping of the tab, and unloading by the cell reclaiming and handling manipulator;
● Packaging hot-melt process: bottom bracket + Mylar film stacking and synthesis, wrapping the long side, long-side hot-melt welding, wrapping the short side, short-side hot-melting welding, sticking blue glue, CCD detection;
● Shell feeding and unloading process: aluminum shell feeder feeding, aluminum shell reclaiming manipulator reclaiming material, shell feeding platform + shell feeding manipulator feeding into the shell, and after the shell feeding is completed, the unloading manipulator can flip and unload;
Productivity | ≥12PPM/unit |
Average failure rate | Stand-alone equipment failure rate < 1.2 % |
Mean Time Between Failures ( MTBF ) | > 4 hours |
Dimensions of the largest part of the device | Equipment body or accessories maximum size:2500(L)*2500(W)*2500(H) mm |
Equipment size | ≤5700(L)*3750(W)*2800(H) mm |
Equipment load | Bearing per unit area <800kg/㎡ |
Electric control box ( if any) | Adopt standard size 1200(L)*600(W)*2200(H) mm Single-sided door opening design, separate strong and weak electricity |